Streamlined PET Bottle Washing Line for Sustainable Plastic Recycling by PR-PULIER

We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.

Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.

PET bottles washing line we accumulated much experience from the actual project for our customers from all over the world.

1000 kg/h PET bottles washing line layout

1. Bale opener

2. Belt conveyer

3. Rotary screen

4. Belt conveyer

5. Label remover

6. Pre-washer

7. Intelligent optical sorting system

8. Manual sorting system

9. Crusher

10. Hot washer

11. Screw loader

12. Floating washer
13. High speed friction washer
14. Dewatering
15. Round floating washer
16. Floating washer
17. Dewatering
18. Pipe drying
19. Bottle label separator
20. Compacting packing


Features equipment:

1. Bale opener
Newly design PET bottles bales opener. Four shaft effectively open the bales and convey the separated bottles into the belt.
It can effectively break the bottle bales. Easy to work.






2.Label remover
Effectively remove the labels on the pressed bottles 99% and labels on the round bottles 90%. (Picture)
The labels will be collected in a bag.



3.Eddy current separator

To separate the copper and aluminum etc non iron metals.

4.Magnetic sorter

To separate the irons metal in the PET botttles.

5.Color sorter and polymer sorter
We could offer the high efficient and qualified color sorter to separate the non pet bottles.
It adopt the AI sorter, could separate according to the shape, size and color etc. Also it can separate the highly similar mixed PET PP bottle by the polymer sorter. The colors sorters made in China works well.


6.Prewasher
With adding the water to remove the outside imputy and dust.



7.Hot washing machine
It will add the steam and make the water to 70-80Celsuis to wash the flakes. You could add some alkali to make the wash intensively. With shaft rotation in the center to frictionly wash, it will effectively remove the labels and glues stick on the flakes.



8.High speed friction washing

The high speed friction washing used to put after the hot washing machine. After the hot wash, the remains glues and sticks are soft and easy to remove. With the 1000rpm friction washing and baldes inside of the machine, it can be easily separated.

9.Floating tank
After the high speed washing, the flakes could go the floating tank. With Thumb wheel rotation, the materials will go forward and floating well.

10.Dewatering machine

It can effectively remove water and sand to reach moisture 1%. The rotation speed is high about 2000 rpm.

11.Bottle flakes labels separator

Effectively remove the crushed labels and dust mixed in the bottles flakes.



12.Color sorter for the flakes

At the end of the line we could add the color sorter to separate the colors.The color sorters made in China we adopt the high quality and famouse brand. It work well on the plastic polymer sorting and color sorting.

The washing line consumption:

PET washing line quality and specification

PET flakes quality reference table

Chengdu PURUI Polymer Engineering Co., Ltd., in collaboration with PULIER Machinery Co., Ltd., stands at the forefront of plastic recycling machinery manufacturing in China. With a commitment to innovation, quality, and sustainability, we provide a comprehensive range of high-performance recycling solutions that cater to the diverse needs of the plastic processing industry.

Our Products

1. Single Screw Extruder Machines

   • High Efficiency: Our single screw extruder machines are designed for optimal performance, ensuring efficient melting and homogenization of various plastic materials.
   • Versatility: Suitable for a wide range of applications, including extrusion, blow molding, and injection molding processes.

2. Twin Screw Extruder Machines

   • Advanced Compounding: Our twin screw extruder machines offer superior shear and mixing capabilities, making them ideal for complex compounding tasks.
   • Customization: These machines can be customized with different screw configurations and barrel designs to meet specific processing requirements.

3. Plastic Washing Machines

   • Comprehensive Cleaning: Designed to effectively clean and process different types of plastic waste, our washing machines ensure high-quality output suitable for recycling.
   • Water Conservation: Equipped with advanced water recycling systems, our machines minimize water usage, promoting environmental sustainability.

4. Plastic Pelletizing Machines

   • Consistent Quality: Our pelletizing machines produce uniform and high-quality plastic pellets, essential for various manufacturing processes.
   • Energy Efficient: Engineered to be energy-efficient, our machines reduce operational costs while maintaining high throughput.

Our Strengths

1. Innovation and Technology

   • Cutting-Edge Solutions: At Chengdu PURUI, we invest in the latest technologies and innovations to develop state-of-the-art recycling machinery.
   • Research and Development: Our dedicated R&D team continuously works on improving and refining our products to meet the evolving demands of the industry.

2. Quality Assurance

   • Strict Quality Control: We adhere to stringent quality control measures at every stage of production to ensure that our machines meet the highest standards of performance and reliability.
   • Durable Construction: Built with premium materials and components, our machines are designed for long-term durability and low maintenance.

3. Customer-Centric Approach

   • Tailored Solutions: We offer customized solutions to meet the unique needs of our clients, ensuring maximum efficiency and productivity.
   • Comprehensive Support: From installation and training to maintenance and technical support, we provide end-to-end services to our customers.

4. Sustainability

   • Environmental Responsibility: Our products are designed to promote recycling and reduce plastic waste, contributing to a more sustainable future.
   • Energy Efficiency: We focus on developing energy-efficient machines that minimize environmental impact and operational costs.

Industries We Serve

• Plastic Manufacturing: Providing high-quality recycling machinery for plastic manufacturing companies to process and recycle plastic waste efficiently.
• Chemical Processing: Offering advanced compounding machines for the chemical industry, enabling the production of specialty polymers and compounds.
• Waste Management: Supporting waste management companies with effective plastic washing and pelletizing solutions to enhance recycling processes.

Conclusion

Chengdu PURUI Polymer Engineering Co., Ltd., in partnership with PULIER Machinery Co., Ltd., is dedicated to advancing the field of plastic recycling through innovative and high-quality machinery. Our comprehensive range of products, combined with our commitment to customer satisfaction and environmental sustainability, positions us as the leading manufacturer of plastic recycling machines in China. By choosing our solutions, businesses can achieve higher efficiency, consistent quality, and contribute to a greener planet.